coolair spare partsCategoriesCompressed Air Dictionary

Compressed Air Dictionary

ABS: A non-toxic plastic sometimes used as a piping material in compressed air installations

Absolute Pressure: A pressure at absolute zero (i.e. a perfect vacuum.) Absolute Pressure equals the sum of the Atmospheric Pressure and Gauge Pressure

Absolute Temperature: The temperature measured from Absolute Zero, using the Kelvin Scale

Activated Carbon: A form of carbon characterised by high adsorptive capacity for gases, vapours or solids

Adsorption: The natural action of a gas, vapour or liquid being attracted to and held on the surface of a solid

After Cooler: A heat exchanger for the reduction of temperature of air after compression

After Cooling: The removal of heat from the air after compression is complete

Air Compressor: A machine which compresses air to a pressure higher than its inlet pressure

Air Receiver: A tank in which compressed air is stored, also called a pressure vessel

Ambient Temperature: The temperature of the surrounding environment in which the equipment is working in

Atmospheric Pressure: The pressure exerted by the atmosphere

Ball Valve: A device that shuts off flow by means of a hollow spherical component (ball)

Bourdon Tube Gauge: An instrument that senses and records pressure. The pressure energy detected is converted into mechanical movement, i.e. moving a pointer on a dial

Carbon Dioxide: A colourless, odourless, incombustible gas. It is a major greenhouse gas, contributing to climate change (global warming)

Carbon Monoxide: A colourless, odourless, incombustible, toxic gas

Celsius: A temperature scale on which the freezing point of water is 0 degrees Celsius and the boiling point of water is 100 degrees Celsius (at one atmosphere of pressure. Celsius is the term preferred for Centigrade)

CE Mark: A mark that denotes compliance with European directives

CFM: A commonly used abbreviation for ‘cubic feet per minute’, a figure applied to the output of an air compressor

Chemical Energy: The energy in chemical bonds holding the atoms of a compound together. Food, wood, batteries, and fossil fuels possess chemical energy

Coalesce: This is the process of bringing together fine liquid particles or mists together to form larger particles as liquid droplets

Competent Person: A legal phrase to identify a person who performs the activities required by the Pressure Systems Safety Regulations for compressed air systems. The competent person may be required to produce schemes of examination or to do examinations

Compressor Capacity: The actual volume rate of flow compressed and delivered at the standard discharge point, at stated inlet conditions, usually expressed in terms of Free Air Delivered

Condensate: The water formed in a compressed air system from water vapour due to a decrease in air temperature and or an increase in pressure. Often contaminated with oil and solid particles

Constant: A quantity that does not change its value, no matter what happens to other related variables, usually represented by the letter K

Coolant: A fluid (liquid or gas) used to remove heat from compressed air

Demand: The amount of compressed air required by tools and equipment

Desiccant: A chemical possessing a strong affinity for water

Dew Point: The temperature at which air is fully saturated with water vapour at the prevailing pressure

Directly Proportional: The process by which two quantities decrease or increase with each other

Discharge Outlet (port or valve): A hole or valve through which gas or air leaves the compressor

Displacement: The volume displaced by the compression element of the first stage per unit of time (e.g. litres per second, cubic feet per minute)

Distribution System: A network of pipes installed from one point to another in a factory that delivers compressed air to a point of use

Drains: Devices that collect condensate from a compressed air system. These are often fitted to air receivers, filters, dryers or piping

Dryer: A device that reduces the water vapour content of the compressed air

Efficiency: Something that is produced with minimum effort or energy

Filter: A device that removes contaminants from compressed air

Filtration: A physical process that selectively removes gases, vapours, liquids or solids from compressed air by providing a barrier to such particles

Fahrenheit: A temperature scale on which the freezing point of water is 32 degrees F and the boiling point of water is 212 degree F (at one atmosphere of pressure)

Flow Controller: A device which varies the amount of air flowing through it

Fossil Fuels: Carbon-rich fuel formed from the remains of ancient animals and plants. Coal, oil, and natural gas are all fossil fuels

Foul Sewer: The main drains used for the disposal of waste water of domestic or industrial origin, that comes under the responsibility of the local water authority

Free Air: Air that is under atmospheric conditions at the inlet point which is unaffected by the compressor

Free Air Delivered (FAD): The free air delivered by a compressor is the actual volume which it will compress and deliver at the stated pressure, at the intake temperature and pressure. FAD is expressed in cubic feet per minute or litres per second.

Full Load: The state in which a compressor is producing air and operating at full capacity

Galvanized Steel: This is steel coated with zinc to reduce the effects of corrosion

Gauge Pressure: The pressure that is shown or indicated on a gauge or instrument

Generator: A device or machine that converts mechanical energy into electrical energy

General Gas Law: This is a law which states how pressure, volume and temperature interact

Hazard: This is anything that can cause harm e.g. in the workplace: lifting, machining, working from ladders

Heat Recovery: A process where heat which is generated by a compressor, that would otherwise be wasted, is saved and re-used

High Pressure: This is system pressure which is over 40 bar

Higher Efficiency Motor (HEM): A Motor that uses up to 3% less electricity than a standard motor, by virtue of an improved design

Humidity: The degree of water vapour in the atmosphere

Inlet Port (or valve): A hole (or valve) through which air enters the compressor

Inter Cooling: The removal of heat from the air between stages in multi-stage compression

Inversely Proportional: The process by which one quantity decreases when another increases

Kinetic Energy: The energy possessed by a moving object

Low Pressure: This is pressure generally considered to be between atmospheric pressure and 20 bar

Lubricant: A fluid (generally an oil) used to overcome friction between surfaces that come into continuous moving contact

Normal: This is a term represented by the prefix ‘n’ denoting a standard condition of temperature and humidity

Non-Renewable Energy Resource: This is an energy resource that is either replenished very slowly or is not replenished at all by natural processes

Off Load: This refers to a compressor that is switched on i.e. running but the compressor is not producing air

Oil Injected (lubricated): An air compressor in which oil is injected into the chamber during the compression process to limit the temperature rise in the chamber

On Load: This refers to a compressor that is producing air, either at part load or full load

Over Pressurisation: This is when the pressure of a compressed air system is exceeded

Packaged Air Compressor: A self-contained unit consisting of a compressor and prime mover together with accessories for its safe operation

Parameter: A physical quantity that can be measured, e.g. volume, pressure, etc.

Part Load: This refers to a compressor when it is producing air, but not at full capacity

Pattern of Use: This describes the way in which tools and equipment are used

Piping: A pipe or system of pipes used for the conveyance of compressed air

Piston: A mechanical device which has a plunging or thrusting motion

Pneumatics: This refers to the science systems driven by compressed air

Point of Use: The point at which the compressed air performs its useful work, i.e. powering air tools or equipment

Positive Displacement: The action of a compressor type that traps and compresses a measured volume of air between its fixed and moving parts that causes the air’s pressure to rise and reduce its volume and delivery to a system

Potential Energy: This is stored energy that can be released or harnessed to do work (chemical energy is a form of potential energy)

Power: The rate at which energy is transferred or converted per unit of time. It is quoted in Watts

Pressure Band: The difference between the specified upper and lower limit of pressure in which compressors are required to operate

Pressure Drop: The drop in pressure between any two specified points in a system

Pressure Ratio: (total). The ratio between the absolute discharge pressure and the absolute inlet pressure

Pressure Relief (Safety) Valve: A device to limit the maximum system pressure by allowing the escape of the compressed air into the atmosphere when a dangerous limit has been reached. This device is also referred to as a safety valve or a pressure relief valve (PRV)

Pressure Reducing Valve (Pressure Regulator): A device which reduces the incoming pressure to a lower level and maintains it irrespective of inlet pressure and outlet flow rate changes

Pressure Vessel: This is an air storage tank or air receiver

Primary Energy Source: An energy source available directly from the environment e.g. coal, oil, natural gas, sun, wind, geothermal energy and hydropower

Prime Mover: A self-propelled machine, e.g. an electric motor or internal combustion engine, used to drive machinery

Purity: This is something that is free from contaminants. Air purity is the degree of cleanliness required for an application (often referred to as “air quality”)

Reciprocating: A machine in which a piston moves alternately backward and forward in a cylinder

Refrigerant: A fluid used for cooling that, when changing from liquid to gas, takes heat from its surroundings (in this case compressed air)

Refrigerant Dryer: A device which recycles a fluid (a refrigerant) between liquid and gas stages producing a cooling effect on the compressed air

Renewable Energy: An energy resource that can be replenished within a finite time

Ring Main: An air main that begins and ends at the compressor so that every usage point has two possible routes of supply

Risk: The chance, great or small, that someone will be harmed by a hazard

Roots Blower: A positive displacement rotary machine used for compressed air applications at low pressures up to 1.5 bar

Rotary: Compressors where the air is compressed by circular motion

Run-On Timer: A time related control that switches off the prime mover when the compressor has been on off-load for a specified period of time

Secondary Energy Source: These are energy sources derived from a primary energy source. The most common secondary energy source is electricity

Sensor: An electronic device used to measure a physical characteristic such as pressure or temperature and converts the information into an electronic signal

Service Pipe: A pipe that delivers gas, oil, water, steam or air to and around a site

Shut Off Valve: A device incorporating a means to close off supply of air flow

Signal Switch: A switch (mechanical or electronic) which responds to the signal from a sensor

Single Line Main: Piping arrangement whereby various branches are taken from a single pipe such that each usage point has one route of supply

Standard: This indicates that the figures quoted are derived at a standard temperature and humidity, the ‘s’ prefix is used, e.g. scfm – standard cubic feet per minute

System Pressure: This is the normal operating pressure, often referred to as “working pressure”

Tertiary Energy Source: An energy source derived from secondary energy sources

Thermodynamics: This is the science of the conversion of heat to other forms of energy

Utility: A domestic or industrial service company, e.g. gas, oil, water, electricity company

Variable Speed Drive (VSD): This is an electronic device which when fitted to a motor can vary the speed of a compressor and vary its air output

Water Vapour: This is the gaseous state of water

BOGE CAIRPAC+9000 S 56-4 - S 110-4 (L) 2900006920PCategoriesArticles

The Role of Consumable Parts and Lubricants in Cooling Systems

Introduction

Consumable parts and lubricants are vital for the effective operation of cooling systems. These components help ensure that systems run smoothly and efficiently, reducing downtime and maintenance costs. In this article, we will explore what consumable parts are, the importance of lubricants, and best practices for maintenance.

What Are Consumable Parts?

Consumable parts are components that need regular replacement to ensure the smooth operation of cooling systems. These include filters, gaskets, seals, and more.

Importance in Maintenance

Consumable parts play a crucial role in maintaining system efficiency. Regularly replacing these components can prevent issues that lead to system failures and costly repairs.

Lubricants and Their Function

Lubricants reduce friction and wear between moving parts in cooling systems. They help maintain optimal temperatures and ensure efficient operation.

Types of Lubricants Used in Cooling Systems

  1. Mineral Oils: Commonly used in various applications, offering good lubrication properties.
  2. Synthetic Oils: Provide better performance in extreme temperatures and are often used in high-performance applications.
  3. Greases: Used in specific applications where oil might not be suitable, offering long-lasting lubrication.

Oil Filters: A Key Component

Oil filters are essential for maintaining the health of cooling systems. They remove contaminants from the oil, ensuring that only clean oil circulates through the system.

When to Replace Oil Filters

Regular replacement of oil filters is critical to maintaining system performance. Follow manufacturer recommendations and monitor system performance for signs that filters need changing.

Choosing Quality Consumable Parts and Lubricants

Selecting high-quality consumable parts and lubricants is crucial for system efficiency. Here are some tips:

  1. Compatibility: Ensure that parts and lubricants are compatible with your cooling system.
  2. Quality Assurance: Opt for reputable brands known for their quality and reliability.
  3. Efficiency Ratings: Look for products with high efficiency ratings to maximize performance.

Maintenance Strategies

Implementing effective maintenance strategies can enhance the performance and longevity of your cooling systems:

  1. Regular Inspections: Schedule regular checks to identify and replace worn consumable parts.
  2. Monitor Lubrication: Ensure that lubricants are at appropriate levels and are replaced as needed.
  3. Documentation: Keep detailed records of maintenance activities to identify trends and prevent issues.

Conclusion

Consumable parts and lubricants are fundamental to the efficiency and longevity of cooling systems. By understanding their roles, selecting quality products, and adhering to maintenance practices, you can ensure optimal performance and reduce operational costs. Choose CoolAir Spare Parts for all your consumable part and lubricant needs.

ATLAS COPCO DD380+ FILTER ELEMENT KIT 2901207920CategoriesArticles

Enhancing Efficiency with Air Filters and Oil Separators

Introduction

Air filters and oil separators are crucial components in maintaining the efficiency and longevity of cooling systems. They ensure that the air entering the system is clean and that oil does not contaminate the refrigerant. This article explores the functions of air filters and oil separators, their significance in cooling systems, and maintenance practices to keep them functioning optimally.

Understanding Air Filters

Air filters are designed to remove contaminants from the air before it enters the cooling system. By filtering out dust, pollen, and other particles, air filters help maintain air quality and system efficiency.

Types of Air Filters

  1. HEPA Filters: Highly efficient in capturing small particles and are often used in clean rooms and medical environments.
  2. Carbon Filters: Effective in removing odors and gases, making them suitable for HVAC applications.
  3. Panel Filters: Common in residential and commercial HVAC systems, these filters are easy to replace and maintain.

Air/Oil Separators Explained

Air/oil separators play a crucial role in ensuring the efficiency of air compressors. They separate oil from the compressed air, allowing only clean air to enter the cooling system.

How They Contribute to Efficiency

By removing oil from the compressed air, air/oil separators help maintain the integrity of the cooling system. This prevents oil contamination, which can lead to decreased efficiency, increased wear, and potential system failures.

The Relationship Between Air Filters and Air/Oil Separators

Air filters and air/oil separators work together to ensure optimal performance in cooling systems. While air filters remove airborne contaminants, oil separators ensure that the compressed air is free from lubricants that could affect performance.

Impact on Overall System Health

Together, these components help maintain clean air flow, enhance efficiency, and extend the life of the cooling system. Regular maintenance of both air filters and oil separators is essential to avoid costly breakdowns and repairs.

Choosing the Right Filters and Separators

Selecting the right air filters and oil separators is vital for the performance of your cooling systems. Here are some tips:

  1. Compatibility: Ensure that the filters and separators are compatible with your specific cooling system.
  2. Efficiency Ratings: Look for products with high-efficiency ratings to maximize performance.
  3. Brand Reputation: Choose trusted brands known for quality and reliability.

Maintenance and Replacement Tips

Regular maintenance is key to keeping air filters and oil separators in top condition:

  1. Regular Checks: Inspect filters and separators regularly for signs of wear or contamination.
  2. Replacement Schedule: Follow manufacturer guidelines for replacement intervals to avoid decreased performance.
  3. Use Quality Spare Parts: Always opt for high-quality spare parts to ensure reliability and longevity.

Conclusion

Air filters and oil separators are essential components in maintaining the efficiency of cooling systems. By understanding their functions, selecting the right products, and adhering to maintenance practices, you can ensure your cooling systems operate at peak performance. Trust CoolAir Spare Parts for all your air filter and oil separator needs.

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The Importance of Air Compressors in Cooling Systems

Introduction

Air compressors are integral to various industrial and commercial applications, particularly in cooling systems. They serve as the backbone of HVAC systems and refrigeration units, ensuring optimal performance and efficiency. In this article, we’ll delve into what air compressors are, their applications, how to choose the right one, and maintenance tips to ensure longevity and reliability.

What is an Air Compressor?

An air compressor is a mechanical device that converts power (using an electric motor, diesel, or gasoline engine) into potential energy stored in compressed air. The primary function of an air compressor is to draw in air and compress it, increasing its pressure for use in various applications.

Types of Air Compressors

  1. Reciprocating Compressors: Utilize pistons to compress air and are ideal for high-pressure applications.
  2. Rotary Screw Compressors: Use two rotating screws to compress air and are known for their efficiency and continuous operation.
  3. Centrifugal Compressors: Utilize a rotating disk to increase the velocity of air and are typically used for large-scale applications.

Applications of Air Compressors in Cooling Systems

Air compressors play a critical role in various cooling systems:

HVAC Systems

In heating, ventilation, and air conditioning (HVAC) systems, air compressors help regulate temperatures and maintain comfort. They compress refrigerant gases, allowing them to absorb heat from indoor air and release it outside.

Refrigeration Units

In commercial refrigeration, air compressors are essential for circulating refrigerants through the system. They enable the cooling process by compressing refrigerants, which evaporate and absorb heat, thus keeping products fresh and cool.

Choosing the Right Air Compressor

Selecting the right air compressor is crucial for efficiency and performance. Here are some factors to consider:

Size and Capacity

The size of the compressor should match the specific needs of your cooling system. Consider the cubic feet per minute (CFM) required for your application.

Power Source

Air compressors can be powered by electricity, gas, or diesel. Choose a power source based on availability, costs, and operational requirements.

Efficiency Rating

Look for compressors with high energy efficiency ratings to reduce operational costs and environmental impact.

Maintenance Tips for Air Compressors

Proper maintenance of air compressors can extend their lifespan and enhance performance. Here are some essential tips:

  1. Regular Inspections: Schedule routine inspections to identify wear and tear.
  2. Change Oil: If using an oil-lubricated compressor, change the oil regularly to prevent breakdown.
  3. Clean Filters: Ensure that air filters are clean to maintain airflow and efficiency.
  4. Monitor Pressure Levels: Keep an eye on pressure levels and ensure they meet system requirements.

Conclusion

Investing in a high-quality air compressor is essential for maintaining the efficiency of your cooling systems. By understanding the types, applications, and maintenance practices, you can ensure your air compressor operates optimally for years to come. Choose wisely and keep your systems running smoothly with CoolAir Spare Parts.